High-Precision Metal-to-Elastomer Bonding
Due to the extreme precision and bonding shear strength required for metal bonded moulded rubber parts, we utilize the latest injection moulding systems from world-renowned machinery manufacturers, including DESMA (Germany) and Tung Yu (Taiwan), combined with high-precision moulds and tooling.
We have complete surface preparation, chemical chemlok bonding agent application, automated pre-heating, and curing facilities available across our plants to develop superior quality metal bonded moulded rubber components. We manufacture both standard catalog parts as well as customized parts, such as sprockets and bushes, based on client requirements.
Engineered Bonded Sprockets
Automotive Suspension & Engine Bushes
Custom & Standard OEM Configurations
We manufacture both standard catalog components as well as highly customized engineered parts tailored to the client's CAD drawings and load profiles:
- Bonded Sprockets: Transmission sprockets for two-wheelers, tractors, and industrial drives with vulcanized elastomer cushioning to absorb sudden torque spikes.
- Suspension & Engine Bushes: Outer sleeve and inner core bonded silent-bloc bushes designed for extreme axial, radial, and torsional fatigue resistance.
- Anti-Vibration Mounts: Heavy industrial and locomotive mounts designed to dampen harmonic vibrations in generator sets, engine cradles, and compressor systems.
- Metal Inserts: Precision steel, brass, and aluminum machined inserts with controlled phosphating, shot blasting, and automated adhesive application.
Testing & Bond Integrity Verification
Every production batch undergoes strict ASTM / ISO bond destruction and peel testing on our Universal Testing Machine (UTM) to ensure 100% rubber failure rather than bond failure, confirming zero-defect reliability in severe field environments.